Flashcut is a complete line-up of oscillating-knife cutting tables, available in several models with either a flat or inclined cutting surface and sizes up to 610 x 260 cm (able to host 2 full bovine hides at the same time) .
Our tables are the result of our 60 years of experience in cutting, experience we collected by listening closely to our customers and their requirements.
Using digital cameras for material contour recognition, projectors for interactive nesting, assisted parts collection and the extremely powerful (but simple to use) control software combined with cutting edge automatic and interactive nesting software, our Flashcut range is suitable for cutting in a variety of industries and an incredible variety of materials.
The traditional reliability of ATOM's mechanical components, together with the powerful and flexible production control software make Flashcut an extremely efficient, versatile and powerful cutting system suitable for:
- footwear, leathergood, garments, sport gear;
- car upholstery and internal parts;
- gaskets and packaging;
- cardboard;
- and much more .
All of this with a single cutting system!
Main FlashCut advantages:
Using Atom Flashcut high quality dieless cutting is simpler and cheaper than ever!
High cutting and punching speed, ease of use and low operating costs are just some of the reasons which make ATOM oscillating-knife cutting solutions the perfect choice for cutting small and medium production runs in an increasing number of companies
Using Flashcut you can:
- Increase production flexibility;
- Reduce the time-to-market;
- Get rid of dies and related problems and costs;
- Reduce production costs even when cutting small batches.
Flashcut cutting tables, main features:
- Two independent work areas: While the machine is cutting on one area, the operator can collect cut parts, deploy the next material and prepare the next layout on the another one. It is possible to equip the machine with a double projection system to perform nesting even on huge materials occupying the whole cutting table;
- Precise cutting and parts ready for the next production stage: Often parts cut with other technologies require some further refinement before being used. A typical example is parts used for footwear soles, often must be milled to achieve the required precision. Using Atom knife cutting tables ensures you always have sharp cuts which can be immediately assembled on the finished product.
- High brightness projector: It enables clear visualisation of parts and commands on all materials. All operations become faster and more accurate. Projectors are optional components.
- Quick configuration switching: Switching between completely different materials has never been easier.
With any FlashCut model 3 minutes is all it takes to switch from cutting a soft, thin material to the hardest and thickest material.
- Smart vacuum system: The FlashCut cutting surface is dividend into different sectors, which can be independently activated. The operator can either use the mouse to manually set activation status for each of them or let the machine automatically activate just those sectors where the cutting is performed. By concentrating the vacuum power just where it is precisely needed it is possible to increase cutting speed without sacrificing precision. This makes it possible to cut a wider range of materials and power consumption is reduced.
- Powerful and versatile cutting head: The multiple tool cutting head allows sophisticated jobs, including engraving , which require perfect control on the cutting depth. The powerful blade and head mechanism allows for the cutting of very hard materials, such as tanged graphite, leather and fiber cardboard. All our cutting tables can be equipped with the same cutting head to provide maximum performance in any situation.
- Solid framework and high planarity: The machine framework is extremely solid and strong, as ATOM philosophy dictates. The extreme precision in the manufacturing of the cutting plane ensures a perfect parallelism between the material and the cutting head, granting a homogeneous cutting precision on the whole surface.
- Operating safety: Our knife cutting tables are equipped with state-of-art safety equipment which meets and exceeds the requirements of European Union safety rules.
- Advanced yet simple to use control software: The cutting tables are powered by advanced and reliable control software which allows the management of any operation using a simple menu system which can be quickly and easily learnt by the machine operators. The power of the software can partially substitute operator's skill: just hides quality marking and complex manual nesting require experienced operators, for any other operation a few hours training is enough.
- Automatic or interactive nesting: FlashCut cutting systems use a very powerful and versatile automatic nesting system. Its main features are:
- Assists the operator in handling order quantities and in respecting production constraints;
- Ability to define layouts manually and quickly;
- Automatic material contour recognition (models with digital camera only) and manual contour definition;
- Automatic nesting, with defects, quality area and production constraints advanced management;
- Mixed nesting: the operator is allowed to place manually some parts then start the automatic nesting to complete the layout.
- High operating efficiency with interactive nesting, highly optimised layouts with outstanding yields thanks to the sophisticated nesting algorithms.
Two great Flashcut families
FlashCut machines are grouped in two great families, accordingly with the kind of cutting surface:
- Flat table cutting systems.
- Inclined table cutting systems.
Flat cutting surface machines allow to:
- Work on the 4 sides of the table;
- Cut materials up to 6,1 x 2,6 meters (equivalent to two full bovine hides);
- Double productivity using two cutting heads;
Their features make them an invaluable tool to cut big or hard materials, often used together with fully automated nesting.
Inclined cutting machines:-
- Offer better accessibility to the material;
- Perform all the operations from the front side of the machine;
- Work very efficiently with materials up to 3 x 1 metres;
Their size combined with the ease of use of the interactive nesting make them a perfect solution for footwear and leather goods cutting.
ATOM means not only class leading cutting machines but industry leading levels of customer service as well.
With ATOM FlashCut you can rely on a team of technicians and cutting experts ready to help in facing any professional challenge.